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This paper presents the results of an in-depth study of the measurement of occupant kinematic response on the S-E-A Roll Simulator. This roll simulator was built to provide an accurate and repeatable test procedure for the evaluation of occupant protection and restraint systems during roll events within a variety of occupant compartments. In the present work this roll simulator was utilized for minimum-energy, or threshold type, rollover events of recreational off-highway vehicles (ROVs). Input profiles for these tests were obtained through a separate study involving autonomous full vehicle tests [1]. During simulated roll events anthropomorphic test device (ATD) responses were measured using on-board high speed video, an optical three-dimensional motion capture system (OCMS) and an array of string potentiometers.

In this research, cervical muscle behavior in rear impact accidents was investigated. Specifically, cervical muscle forces and muscle lengthening velocities were investigated with respect to cervical injuries. Variation of the onset time for muscle activation, variation of muscle activation level and variation of rear impact pulses were considered. The human body simulation computer program, MADYMO and anthropometric numerical human model were used to evaluate the neck. The factors mentioned above were examined with specific data being obtained from several different literature sources. Cervical muscles were separated into three groups, the sternocleidomastoideus, the flexor muscle group and the extensor muscle group. Longuscolli and spleniuscapitis were selected to represent the flexor muscle and extensor muscle groups respectively. The values and trends of the muscle forces and lengthening velocities are investigated in each muscle group.

A technique has been developed to study the effects of the vehicle interior on the performance of child safety seats. Child safety seat sled tests are used to define the kinematics of the seat and child in a crash situation. Computer animation of this motion is superimposed on the motion of the actual vehicle crash tests giving an estimation of the kinematics of the child and child seat in a real crash situation. The significance of the vehicle interior and the interference of the vehicle interior with the child's kinematics is presented within the computer animation. The analysis is conducted using a single child restraint device in multiple seating conditions within a single vehicle.

This paper will illustrate the development of the modeling of rollover sequences. During the past few years, a lot of research has been focused on the rollover propensity of vehicles. As to what happens after the vehicle rolls over, attention is only paid to occupant kinematics and occupant injury. Some simple questions such as how many rolls in the rollover are not answered unless a rollover test is run. The rollover sequences including roll number, roll speed and roll distance are very important to the accident reconstructionists as well as design engineers. Since the cost for running a rollover test is so high today, it is very economic and time-efficient to obtain the preliminary results from a mathematical model. Roll number and roll distance versus time are to be obtained through the mathematical model which is based on several rollover tests, vehicle inertia parameters, and the Coulomb friction, a non-linear term in the equation.

Adequacy of resistance spot welds in low carbon steels in relation to structural integrity can become an issue in the reconstruction of automotive accidents. Because formation of a plug (or button or slug) in a peel test is used as a quality control criterion for welds, it is sometimes assumed conversely that a weld which failed is defective if no plug is present. Spot welds do not necessarily form a plug when fractured. Fracture behavior of spot welds both by overload and fatigue is reviewed. Then techniques for examination of field failures are discussed. Finally two case histories are discussed.

The handling, stability, and rollover resistance of vehicles is presently being studied by both the automotive industry and the National Highway and Traffic Safety Administration (NHTSA). However, to study the handling and rollover behavior of each vehicle on the road is not feasible. The ability to categorize and compare the rollover and handling behavior of various vehicles is a subject of considerable research interest. This paper examines the possibility of characterizing vehicle classes through the use of a three degree-of-freedom linear model. Initially, segregation is studied by evaluating the eigenvalue location in the complex domain for vehicle sideslip velocity, yaw rate, and roll angle. Then the influence of numerator dynamics on vehicle behavior is studied and vehicle class segregation is attempted through evaluation of the amplitude ratio of the frequency responses for sideslip velocity, yaw rate, and roll angle.

The measurement of angular rotation has many applications in crash testing, particularly in tracking the motion of crash dummies. There are currently a few devices for determining angular rotation. These include accelerometer arrays, magnetohydrodynamic (MHD) sensors, potentiometers, and high speed films. However, there are problems associated with all of these methods. Systron Donner has developed a new device called a “Quartz Rate Sensor” or “QRS”. The QRS utilizes a piezoelectric chip which produces a DC voltage proportional to the rate of rotation of the sensor about its sensitive axis. Angular displacement can then be determined from a simple integration. Results of preliminary tests performed at The U.S. Department of Transportation's Vehicle Research and Test Center suggest that the QRS's yield very accurate results.

According to NHTSA's 2011 Traffic Safety Facts [1], passenger vehicle occupant fatalities continued the strong decline that has been occurring recently. In 2011, there were 21,253 passenger vehicles fatalities compared to 22,273 in 2010, and that was a 4.6% decrease. However; large-truck occupant fatalities increased from 530 in 2010 to 635 in 2011, which is a 20% increase. This was a second consecutive year in which large truck fatalities have increased (9% increase from 2009 to 2010). There was also a 15% increase in large truck occupant injuries from 2010. Moreover, the fatal crashes involving large trucks increased by 1.9%, in contrast to other-vehicle-occupant fatalities that declined by 3.6% from 2010. The 2010 accident statistics NHTSA's report reveals that large trucks have a fatal accident involvement rate of 1.22 vehicles per 100 million vehicle miles traveled compared to 1.53 for light trucks and 1.18 for passenger cars.

The severity of an impact in terms of the acceleration in the occupant compartment is dependent not only on the change in vehicle velocity, but also the time for the change in velocity to occur. These depend on the geometry and stiffness of both the striking vehicle and struck object. In narrow-object frontal impacts, impact location can affect the shape and duration of the acceleration pulse that reaches the occupant compartment. In this paper, the frontal impact response of a full-sized pickup to 10 mile per hour and 20 mile per hour pole impacts at the centerline and at a location nearer the frame rails is compared using the acceleration pulse shape, the average acceleration in the occupant compartment, and the residual crush. A bilinear curve relating impact speed to residual crush is developed.

This paper describes the design and development of the hardware, electronics, and software components of a state-of-the-art automated steering controller, the SEA, Ltd. ASC. The function of the ASC is to input to a vehicle virtually any steering profile with both high accuracy and repeatability. The ASC is designed to input profiles having steering rates and timing that are in excess of the limits of a human driver. The ASC software allows the user to specify steering profiles and select controller settings, including motor controller gains, through user-interface windows. This makes it possible for the test driver to change steering profiles and settings immediately after running any test maneuver. The motor controller used in the ASC offers self-contained signal input, output, and data storage capabilities. Thus, the ASC can operate as a standalone steering machine or it can be incorporated into typical existing, on-vehicle data acquisition systems.

The development of injury predictive models for pedestrian thoracic impact based on experimental data obtained in a previous study is presented. The data consists of ten cadaveric test subjects including eight side and two frontal impacts. A ten accelerometer array was mounted on the thorax to define thoracic kinematics. Three types of parameters, Q, B, and PSD, are developed to summarize each acceleration signal. A statistical regression is performed to generate empirical models for predicting the injury level (number of rib fractures) from these parameters. Coefficients of determination for these models range from 0.8 to 0.99 with the new PSD parameter showing exciting promise. Success of these parameters in predicting thoracic injury implies a relationship with frequency, particularly in the neighborhood of 60 Hz.

Pedestrian injuries are examined using the PICS data file for effects of pedestrian age, vehicle speed, and source of the injury. It is shown that the more severe injuries are caused by contact with the vehicle, and that a stiff structure becomes increasingly more dangerous, not only as speed increases, but as the pedestrian's age increases.

A study is being conducted in which both component level and full scale crash tests are being compared. This report documents the approach selected for component level testing and the matrix selected for full scale crash testing. The hardware that was fabricated to conduct the component tests is shown and discussed. The component test results to date are discussed as to repeatability, durability and ability to discriminate between levels of safety.

Three groups of crash tests were analyzed to determine how well the standard fixed rigid barrier measures potential crash survivability in small cars when impacted full frontally by larger cars. In addition to experimental results, simple analytical methods were used to determine and compare the level of occupant protection in the small cars. The fixed rigid barrier appears to be an accurate crashworthiness-measuring device for small cars in high speed full frontal car/car collisions, if test velocities are selected on the basis of equivalent energy between car/barrier and car/car collisions as opposed to equivalent momentum.

Two computer models, ABAG 19 and HSRI-3D, were validated against experimental data to determine and compare their capability for simulating the responses of air bag restrained automobile occupants in severe frontal collisions. Standard sets of model input parameters were developed for both driver and passenger. The primary objective was to determine which model was best suited for determining potential crashworthiness in a large number of production vehicles. Advantages and disadvantages of the models were determined, using criteria such as accuracy, ease of use, quality of documentation and user orientation.

Accident reconstruction encompasses the evaluation of a crash situation from evidence and observations available after the accident. Such evidence includes vehicular damage, property damage, marks, and witness statements. The reconstructionist is responsible for transforming this information into a theory of the accident sequence. In addition to satisfying the evidence and statements, the theory must also agree with the laws of physics which dictate reactions to forces and torques. The computer program presented here assists in this analysis by providing a graphical depiction of the accident scenario. This program is called ANMATE and utilizes simulation results prepared by the CRASH or SMAC program for vehicle motions. A number of features assist in viewing the accident from different points of view, allow the user to stop action, and provide other data presentation formats. A real world example is given.

The roof structures of light utility vehicles are often comprised of a single composite shell without the usual steel or aluminum frames found on conventional passenger automobiles. This study analyzes the geometry of such structures in relation to their performance during rollover accident and roof intrusion. For a given set of material properties and roof impact velocity, their exists an optimum value of roof stiffness that would minimize the impact energy, manifested in a rollover accident, that would be transmitted to the occupant compartment. This work shows the effects of various geometric parameters on the amount of elastic strain energy that can be absorbed during deformation of the rooftop. The optimum roof geometry was determined to minimize the possibility of, if not the severity of, occupant injury.

This paper describes the development of a device to simulate the thorax of the fiftieth percentile six year old child in lateral blunt impact. The device is to be used to reconstruct actual vehicle/pedestrian collisions to determine the injury potential that various vehicles have towards pedestrians. The device is a modification of a fiftieth percentile six year old dummy thorax. Verification of the response is made by comparison with adult cadaver lateral impact data normalized and scaled to the child case. Performance evaluation of the device gave encouraging results although repeatability needs further verification.

This paper presents a pedestrian head impact reconstruction methodology as an initial mitigating response to this need for pedestrian protection. This methodology which is based on preliminary testing results is illustrated with a real world case example from the Pedestrian Accident Investigation Data Support (PAIDS) Study. This PAIDS study provides documentation of medical reports, vehicle impact speeds, photographs and a dent profile of the vehicle damage. The pedestrian head impact damage from this real-world case is reproduced in a comparison vehicle with a rigid pneumatic impactor developed for the National Highway Traffic Safety Administration. The physical reconstruction results are then compared to the actual accident damage and conclusions are rendered.